Jks BSE251 User Manual download pdf

JKSBSE251JKS Hydraulic Bump Shocks Installation

Page 1

INSTALLATION

INSTRUCTIONS

Product: Hydraulic Bump Shocks

Part Number: JKSBSE251

Applications: Wrangler JK, 2007+ (rear only)

Welcome

CONGRATULATIONS on purchasing a set of new Hydrau-

lic BumpShocks from JKS Manufacturing! We are commit-

ted to providing you with the best products available and

your satisfaction is our rst priority.

PLEASE READ these Installation Instructions carefully,

and save them for future reference, as they contain impor-

tant installation and maintenance information.

Important

INSTALLATION of this product is not reversible and

should only be performed by an experienced mechan-

ic or fabricator.

CHASSIS MODIFICATIONS are required to install this

product. Do not attempt installation if you are inexpe-

rienced or uncomfortable with cutting and welding on

your vehicle’s frame.

THESE INSTRUCTIONS provide an overview of the in-

stallation process only, and are in no way a substitute

for the experience one needs to do the job properly.

DO NOT EXCEED maximum range of bump shock ad-

justment – see illustration on page 4.

Tools Required

 Hydraulic Floor Jack and Jack Stands

 Metric/Standard Socket Wrench Set

 Spanner or Strap Wrench *

(or similar tool for tightening Bump Shock Nut)

 Metal Cutting Tool (for cutting through frame)

 Grinding/Sanding Tool

(for light material removal and smoothing)

 Emory Cloth

(or similar abrasive for paint/plating removal)

 Tape Measure

 Felt Tip Marker (or similar marking tool)

 Clamping Tool *

(for holding product in place during welding)

 Welding Equipment

 Drill with 1/8” and 3/8” Bits

 Coil Spring Compressor *

 Spray Lubricant (WD-40 or equivalent)

 Anti-Seize Lubricant

 Satin Black Spray Paint

 Factory Service Manual (recommended)

* Asterisk denotes tools that are not required for some applica-

tions. Thoroughly read instructions rst to determine which tools

will be required for your application.

517-278-1226 • [email protected] • www.jksmfg.com

491 W. Gareld Avenue, Coldwater, MI 49036

1 2 3 4 5 6

Summary of Contents

Page 1 - INSTRUCTIONS

JKSBSE251JKS Hydraulic Bump Shocks InstallationPage 1INSTALLATIONINSTRUCTIONSProduct: Hydraulic Bump ShocksPart Number: JKSBSE251 Applications: Wrang

Page 2 - Installation

JKSBSE251JKS Hydraulic Bump Shocks Installation2 PagePartsDescription Part # QTYABump Shock Assembly RFC/BS02 2BBump Shock Nut RFC/SN50 2CJounce Adapt

Page 3

JKSBSE251JKS Hydraulic Bump Shocks InstallationPage 3  Using the reference hole illustrated above as the center point, mark a 2.5” diameter circle on

Page 4 - JKSBSE251

JKSBSE251JKS Hydraulic Bump Shocks Installation4 Page  Remove Jounce Adapter (C) from Chassis Tube (D) and locate the weld location markings on both

Page 5

JKSBSE251JKS Hydraulic Bump Shocks InstallationPage 5  Re-install the rear coil springs and any of the components that were removed during the PRE-PA

Page 6 - Maintenance

JKSBSE251JKS Hydraulic Bump Shocks Installation6 PageOperationBump Shock AdjustmentsNever attempt to adjust the Bump Shock Assembly (A) while under te

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